High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film

Model NO.
VT6090P-1

Application
Advertising Printing

Print Interface
USB2.0

System Supported
Windowsxp64

Control System
PLC

Motor
Servo Motor

Automatic Grade
Fully Automatic

Feature
High Precision

CCD Alignment Accuracy
0.02mm

Printing Precision
0.05mm

Weight
1500kg

Air Consumption
2.6L/Cycle

Voltage
380V

Power
5kw

Printing Speed
500PCS/H

Printing Size
500X700mm

Material Thickness
0.075-2mm

Control Method
PLC Controller

Printing Material
FPC, Membrane Switch Panel, Conductive Film.

Trademark
Vility

Transport Package
Polywood

Specification
L3300mmxW1600mmxH2200mm

Origin
China

HS Code
8443192290

Description

Sheet to Sheet CCD Alignment Screen Printing Machine
High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film

According to customers’ request, we accept customization, for example, adding anti-dust cover, exhuast cover, drying oven, tunnel furnace, UV curing machine, feeding direction, loading and unloading direction, etc. Material running direction of coiled material: the direction of material running without special requirements of customers is from right to left (it can also be customized according to customer requirements);

 

Application

This machine is widely used for membrane switch, glass cover, acrylic board, conductive film, composite board back cover, PET film, foil and so on.

 

Machine Features

1. The horizontal sliding seat is processed by a whole aluminum formulation, and it runs lightly and without jitter.
2. The screen clamping frame adopts pneumatic automatic clamping design, which is easy to operate.
3. The printing adopts Panasonic servo motor, matched with linear guide rail, fast and stable, precise positioning.
4. Man-machine interface control + button switch, can set a variety of functions and parameters, easy to operate.
5. Safety pressure plate, photoelectric switch, emergency stop button, thorough safety protection.
6. CCD automatic positioning and printing, the field of view of CCD can be automatically adjusted according to the size of the material.
7. CCD automatically calculates the spatial position of the material and the screen according to the Mark point on the material, and instructs the
motor to control the adjustment platform X, Y, θ to rotate and automatically position and print

8. The printing adopts cleaning roller to remove dust.
9. Coil material running direction: the direction of the material running from right to left if the customer has no special requirements (also can be
customized according to customer requirements).

10. Can be customized according to customer requirements to meet different requirements.

 

Machine Description
High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive FilmAutomatic Loading Platform/Manipulator:

This part includes feeding platform, manipulator and dust removal.
Feeding platform: The max feeding frame size is 500mmx500mm(can be customized), it can be adjustable after putting material on to fix them, right side, front and back sides are adjustable, it’s convenient for customer to make adjustment.
Manipulator: The manipulator picks up a whole stack of materials and automatically separate materials, remove dust from materials and load materials onto the machine for aligning printing. The manipulator is capable of separating materials with thickness from 0.08 mm to 2.0 mm. The manipulator loads materials from left to right.
Dust removal: According to client requirement to add dust removal beside manipulator process dust cleaning for material before printing.

CCD Vacuum Printing Table

Printing table adopts suction design to avoid material moving and fix it on the printing table, it can give customers a superior performance, and greatly improved production yield.

CCD automatically calculates the spatial positions of the material and the screen according to the Mark points on the material and then commands X, Y and θ of the motor motion control and adjusting platform to rotate for automatic positioning printing.

Printing is performed automatically via CCD positioning and the CCD field of view is adjustable as per material dimension.

High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film
High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive FilmTouch Screen Operation

User-friendly PLC control combined with touch screen monitor for maximum operational convenience.

The default language is Chinese-English, customer can convert to use, we also accept other language customization.

The touch screen is used to control the lifting of the printing head to facilitate the maintenance, loading, unloading and cleaning for the screen and scraper;

Scraper & Ink Blade:

The printing scraper and blade adopt imported high level quality stainless steel, expanding printing usinglife, it has a pressure stabilizer ensuring constant pressure at all times.There’s a function that the height and oblique can be adjustable to improve printing quality.

 

The blade and the ink returning knife can be adjusted by the tilt angle respectively, and the blade can be used on both sides, expending the service life;

 

It is convenient to set screen frame position, printing pressure, scraper speed, board frame height, etc;

High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film
High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive FilmCCD Registering System

Printing is performed automatically via CCD positioning and the CCD field of view is adjustable as per material dimension.

CCD automatically calculates the spatial positions of the material and the screen according to the Mark points on the material and then commands X, Y and θ of the motor motion control and adjusting platform to rotate for automatic positioning printing.

Tunnel Furnace Dryer

The outer shell of the furnace body is formed by bending and welding of T1.2mm cold plates. The inner shell is formed by bending and welding of SUS201 and T1.2mm stainless steel plates.

The conveyor belt adopts high-temperature double-wire black Teflon mesh belt, the specification is L21.25*W1.5m mesh belt, the tension is adjustable and the speed is adjustable from 0-6m, and the mesh belt support adopts φ 38*L1500mm galvanized roller.

The heating adopts medium wave heating tube heating, the total power is 45KW, and the room temperature is adjustable at -200ºC.

High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film

 

Machine parameters

 

Model no.VT6090P-1
Printing table size780*1100 mm (special dimensions customizable)
Printing size:500×700mm (special dimensions customizable)
Frame size:900x1100mm (special dimensions customizable)
Maximum screen frame thickness: 25 – 55 mm (special dimensions customizable)
Maximum printing speed (full speed):About 500 P/H
Power specifications:3 phases, 380V, 50Hz 5KW
Air supply pressure:4 – 6 kg/PSI
Air consumption:2.6L/cycle
CCD positioning accuracy: ±0.02 mm
Printing accuracy (non-material shrinkage, and screen expansion):±0.05 mm
CCD center distance: Adjustable rangeHorizontally 200mm500mm(specialdimensions ustomizable)
Machine weight:About 1500 KG
Machine size:L3300mmxW1600mmxH2200mm

Printed Samples

This machine is suitable for sheet material for screen printing, For example: PET,PC,FPC,Transfer paper,Membrane switch,
trademark,Electrostatic net,Electric film,Flexible circuit board,Aluminum foil,Copper foil,and many more.In order to meet customer’s printing effect, we welcome customer to come our company for sampling, or customer also can send
their raw material to us for sampling, till you’re satisfied with the printed sample.
High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film

Packing & Shipping

All of machines were packed by wooden, it protect the machines from hitting.We’ve exported machines to Europe, Southeast Asia, Southeast etc.
High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film

Why choose us

1.10 years professional production experience in printing punching machinery industry.

2.5000 m^2 production workshop, strong production capacity.

3.Professional senior engineer develop the best solution.

4.Strict quality control system, CE certificate available.

5.Main components adopt imported international famous brand.

6.Timely delivery, half of an hour to shenzhen port.

7.Professional after-sale service, Email will be reply in 24 hours.

8.Site installation or video support and commissioning in your factory

9.We got many machine development patents, software system can be upgrated by free in lifelong.

10.All of our machines can have one year guarantee and lifelong maintenance.

11.Giving a free technical training for your employees.

High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film

 

Company Information

 

Shenzhen Vility Automation Machinery Co., Ltd,established in 2010, is located in Baoan District, Shenzhen, where high-tech industries are concentrated in R & D and production, Covers an area of 5000 square meters and has around over 10 years history and experience of making machinery. People-oriented, technological progress and service-oriented are the company’s development guidelines. VILITY is composed of two groups of words, Victory & Ability, Victory & Quality, and contains our corporate spirit to win with strength and win with quality.

Vility has total 3 workshops so far, about 60 workers, established sales department, purchasing department, R&D department, production department and after-sales department, our production capacity is about 30 sets per month
 

High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film

After-sales service

 

* Lifelong maintenance

* Spare parts

* Video technical and online support

* Field maintenance and repair service

* Engineers available to service machinery overseas.

 

Cooperative Partners

High Precision Single Color CCD Vision Alignment Silk Screen Printing Machine for Sheet Conductive Film

FAQ

Q1: Are you manufacturer or trade company?

A1: We’re manufacturer in shenzhen China, who have factory with about 5000m2 square area, warmly welcome to visit our factory at any time!

 

Q2: What’s the leadtime?

A2: Usually production leadtime is 30-45 days after everything confirmed and getting payment. For standard size machine, leadtime 30 days is enough.

 

Q3: How do you give us training?

A3: We will provide video training and operation manuals, if it is necessary, our engineer will go to overseas for service.

 

Q4: How about the machine installation?

A4: Basically, when customer received machines, just need to connect them together, connect power and air, but we still provide video guidance and installation manual, or video on-site support.

 

Q5: Do you supply spare parts?

A5: Yes, we also can supply spare parts with machine.

 

Q6: What is the payment term and shipping term?

A6: Our payment term is 100% TT, 50% deposit, balance 50% need to be paid off before shipping. Shipping term is FOB shenzhen.

 

Q7: What is the speed of service in case of machine will not work?

A7: If customer have any problem, you could call us or leave message to us, we will response at first time(7*24 hours).